Front Shock ReplacementYou'll need 14 mm and 17 mm wrenches, 14 and 17 mm sockets (short and deep sockets), a torque wrench that goes up to 85 lb-ft, spring compressor, 4 jack stands, 2 floor jacks (Miata scissors jack will work), various length socket extensions, 4 new Miata shock dust boots, and a couple of long, flat-blade screwdrivers. Loosen the lug nuts on all four tires. Put the car up on the jack stands and remove all four tires. From the engine compartment, loosen the outer shock nuts (14 mm) and loosen the top shock nut (14 or 17 mm). Do not remove these nuts yet, just loosen. From underneath, remove the upper end-link bolts that attaches the end-link to the anti-roll bar from both sides of the bar. Then on one side, look at the lower A-arm (where the bottom of the shock sits). Remove the 17 mm bolt that runs through the bottom of the shock. Push down on the hub so that the lower A-arm drops away from the bottom of the shock, then push a screwdriver through the hole where the bolt just came out so that when you release the hub, the bottom of the shock will sit on the blade of the screwdriver.
Use a flat-blade screwdriver just underneath the bottom of the tongue so you can lever it upward. This will allow you to put the 17 mm (vertical, short) bolt back into place. Without the tongue levered upwards, you'll never get that 17 mm bolt back into place. You'll need to push the screwdriver in a little ways until you can see the tip of the blade through the hole where that bolt will go. With that bolt back in place, torque it down to 65 lb-ft (this will be the only bolt torqued until the end). Pull out the screwdriver and seat the bottom of the shock back into the lower A-arm and replace the 17 mm bolt (horizontal) holding the shock to the lower A-arm. Now do the other front shock assembly the same way. Reattach the upper end-links to the anti-roll bar using the 14 mm nuts and bolts. When done, place a floor jack under each of the lower A-arms (near the edge but not right on the edge). Jack up each A-arm so that the car rises about 1 inch off the front floor jacks (NO more than that). This now compresses each shock assembly so that the bolts will be torqued in the car's natural state. Now torque each side lower shock bolt to 65 lb-ft (horizontal), torque each side lower hub carrier bolt to 65 lb-ft (horizontal), torque each side upper end-link bolt to 35 lb-ft. From the engine compartment, torque each side outer shock mount nuts to 30 lb-ft, and torque the upper shock nut (center) to 25 lb-ft. It you had to drill out the upper shock mount because of adjustable shocks, then you may not be able to get this torque because the shock shaft may spin around. Try to get as much as you can (15 lb-ft should be the minimum). Release the floor jacks and you are done with the front shocks. Rear Shock ReplacementIn the trunk remove the metal plate from the driver's side to expose the upper shock mount nuts. Remove the upper (outer) shock mount nuts. Loosen the upper (center) shock nuts. The driver's side may be a pain-in-the-ass because of the fuel filler hoses. That's where the socket extensions come in handy. Remove the 14 mm bolts from the upper end-links.
With the shocks back into place, put the upper shock mount nuts (14 mm) back on, replace the 17 mm lower A-arm bolt. The the other side the same way. With both sides done, replace the 14 mm upper end-link bolts. Use the floor jacks under each lower A-arm to compress and raise the car 1 inch off the rear floor jacks. Torque each side lower shock bolt to 65 lb-ft, torque each side upper end-links to 35 lb-ft. From the trunk, torque the upper (outer) shock mount nuts to 30 lb-ft, and torque the upper (center) shock nut to 25 lb-ft. Lower car back onto jack stands. Put tires back on. Put car back on the ground. Torque lug nuts to 80-85 lb-ft and go for a test drive. Robert "JTBob" Holland |